This intensive course covers the principles of operation and design of hydrogen production by steam  reforming technology. It details  the flow plans, unit operations and principles of control of the plant. The course also covers the theory of reaction kinetics, catalysis, the chemistry of the process and highlights key safety issues. All aspects of reformer metallurgy are reviewed including monitoring and dealing with tube failures. The course will also cover all of the many catalysts, absorbents and adsorbents used for hydrogen production. In general, these units have long periods of operation between shutdowns and correct catalyst loading and activation procedures must be followed to avoid unintended outages. All of the hydrogen purification options viz wash systems, methanation, PSA or membranes are covered in the course.

Upon completion of this course, participants will have gained a thorough understanding of the factors affecting the design and operation  of the different designs employed in the production  of hydrogen  by steam reforming. This will cover all of the catalytic stages involved in hydrogen production; the effect of changes in feedstock’s and process conditions on hydrogen yield; the role of the unit as a steam raising boiler; start-up and shut-down procedures including all aspects of catalyst handling and activation together with plant monitoring and the possible options for increasing output.

All Operations Staff involved in the operation and troubleshooting of steam reforming facilities, Hydrogen Recovery & Compression Units.

This interactive training course includes the following training methodologies as a percentage of total tuition hours:

• Lectures
• Workshops, work presentations,
• Group Work in case study & Practical Exercises.
• Videos and general discussions
• Pre-Test and Post Test