WES

Boiler Operations Maintenance & Steam Management

Course Outline

Day - 1

Basics of Thermodynamics, Heat Transfer and Combustion

  • Introduction to Steam Boilers
  • Latent Heat & Sensible Heat
  • Steam Properties
  • Purity of Steam
  • Mass and Energy Balance
  • Conduction, Convection, and Radiation
  • Combustion Fundamentals
  • Excess Air & Flue Gases Relation
Day - 2

Boiler Description

    • Classifications of Steam Boilers
    • Main Pressure Parts Components of Steam Boilers
    • Burners
    • Low NOx Burners
    • Draft System
    • Water Treatment System
Day - 3

Boiler Control and Protection

  • Safety Valves and Flame Safeguard
  • Oxygen Trim
  • Burner Management System
  • Continuous Blowdown Control
  • Drum Level Control.
Day - 4

Operation of Steam Boilers

  • Boiler & combustion systems hazards codes
  • Principles of Boiler Operation
  • Activities before Start up
  • Start-up & Shut down Procedures
  • Routine Operation during Boiler Service
  • Emergency Procedures.
Day - 5

Maintenance of Steam Boilers

  • Problems of Steam Boilers
  • Preventive Maintenance Program
  • Destructive Test of Steam Boilers
  • Steam Boiler Repair
  • Procedures of Tube Cleaning
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