WES Trainings

Failure Analysis Methodologies for Mechanical engineers

Course Outline

Day - 1
    • Objectives of Maintenance  
    • Types of Maintenance 
    • Evolution of Maintenance 
    • Classification of Roles in Maintenance 
    • Failure Analysis and Troubleshooting 
    • Causes of Machinery Failure 
    • Contributing Factors Often Overlooked 
Day - 2
    • Metallurgical Failure Analysis Methodology 
    • Failure Analysis of Bolted Joints 
    • Shaft Failures and Their Origins 
    • Ductile vs. Brittle Failures and Stress Raisers 
    • Redesign Opportunities 
Day - 3
  • Machinery Component Analysis and Reliability Improvement 
  • Wear Failures 
  • Couplings, Bearings and Gear Failure Analysis 
  • Apply vibration analysis for different machinery faults 
  • Apply specific techniques for pumps, compressors, engines, turbines and motors  
  • Apply vibration based fault detection and diagnostic techniques  
  • Diagnose machinery related problems with vibration analysis techniques  
Day - 4
  • Machinery Component Analysis and Reliability Improvement (Continued) 
  • Mechanical Seals and O-Ring Failures – Selection Strategies 
  • Machinery Lubrication Management (Economics & Optimization) 
  • Detect, locate and diagnose faults in rotating and reciprocating machinery using    
  • vibration analysis techniques 
  • Identify conditions of resonance and be able to rectify these problems 
Day - 5
  • Why Reliability Reviews are Justified 
  • Cases  Study 
  • Specific Machinery Problems 
  • Vibration Analysis – A Management Overview 
  • Monitoring and Analysis Methods 
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