WES Trainings

Underbalanced Drilling (UBD) Specialist – Techniques & Equipment

Course Outline

Day - 1

Introduction to Underbalanced Drilling (UBD)

  • Overview of UBD: Definition, Purpose, and Benefits
  • Differences between UBD and Managed Pressure Drilling (MPD)
  • Applications of UBD in various reservoirs (carbonates, fractured, depleted zones)
  • Formation damage mechanisms and how UBD prevents them
  • Limitations and risks of UBD (well control, influx, H2S, data interpretation)
  • UBD project screening and feasibility assessment

Case studies: UBD success and failure examples

Day - 2

UBD Techniques & Operational Methods

  • UBD well design principles (wellbore architecture, casing programs, completions)
  • UBD methods:
    • Gas injection (N₂, air drilling, natural gas)
    • Liquid injection (lightweight foams, mist, aerated mud)
    • Dual gradient drilling
  • Flow regimes and multiphase fluid behavior
  • UBD flow modeling (steady state and transient)
  • Candidate selection and well classification for UBD

Formation pressure windows and drawdown management

Day - 3

Surface and Downhole Equipment for UBD

  • UBD system layout and flow process diagram
  • Surface separation systems:
    • Choke manifold
    • Separator (three-phase)
    • Flare systems and environmental considerations
  • Rotating Control Devices (RCDs) – types and functions
  • Gas injection systems (compressors, boosters, manifolds)
  • Nitrogen and air units – operation and safety
  • Bottomhole assemblies (BHA) for UBD
    • Drill string design
    • Measurement While Drilling (MWD) and PWD in UBD environment

Wellhead and pressure control equipment

Day - 4

UBD Operations, Safety, and Well Control

  • UBD start-up and shut-down procedures
  • Flow monitoring and return management
  • Real-time pressure management and ECD optimization
  • Kick detection and handling in UBD
  • Well control concepts under underbalanced conditions
  • Emergency shutdown systems (ESD), diverter systems
  • Safety procedures and HAZID/HAZOP for UBD operations
  • H₂S management and hazardous gas handling
  • Simulated kick response scenarios in UBD operations
Day - 5

UBD Planning, Execution & Performance Optimization

  • UBD feasibility study and planning process
  • UBD-specific drilling program components
  • Data acquisition and real-time diagnostics
  • Reservoir characterization while drilling (flowback, cuttings analysis)
  • Post-job analysis and performance metrics
  • Common operational challenges and mitigation strategies
  • UBD cost analysis and ROI justification
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